Cost reduction and efficiency improvement, green empowerment: XX Water collaborates with Aipu air compressors to create a new benchmark for energy-saving sewage treatment

Recently, XX Water Co., Ltd., a leading enterprise in the field of water and environmental protection in China, successfully introduced the Aipu series high-efficiency permanent magnet variable frequency screw blower in its core sewage treatment plant aeration system renovation project. After a period of stable operation and data monitoring, the project has achieved significant results: comprehensive energy consumption has been greatly reduced, equipment operating efficiency has been greatly improved, and the average annual electricity bill can be saved by hundreds of thousands of yuan, setting a benchmark for the intelligent and green transformation of water operation under the "dual carbon" goal.

Challenge: Traditional equipment has high energy consumption and high operating cost pressure

In the sewage treatment process, the aeration stage is the "major energy consumer" of the entire system, accounting for 50% -70% of the total energy consumption in the plant area. The original aeration fan equipment of XX Water has been in operation for many years, and there are generally problems such as efficiency degradation, inaccurate gas volume regulation, and high maintenance costs. With the increasing national requirements for sewage treatment standards and the inherent need of enterprises to reduce costs and increase efficiency, energy-saving transformation of core power equipment - air compressors has become an urgent issue to be solved.

Solution: Precise selection, introduction of Aipu high-efficiency energy-saving system

After rigorous technical verification and multi brand comparison, XX Water ultimately chose Aipu oil-free screw blower as the core equipment for its energy-saving renovation. This selection is mainly based on the three core advantages of Aipu oil-free screw blower:

1.Efficient permanent magnet frequency conversion technology: The Aipu permanent magnet variable frequency screw blower adopts advanced permanent magnet synchronous motors, which have much higher efficiency than traditional asynchronous motors. Combined with precise frequency conversion control, the motor speed and exhaust volume can be adjusted in real-time and smoothly according to the actual oxygen demand of the aeration tank, completely avoiding energy waste of traditional industrial frequency blowers in the unloading state.

2.Excellent system integration and stability: The Aipu oil-free screw blower integrates an efficient host, optimized cooling system, and intelligent controller. The overall design is scientific, ensuring continuous and stable gas supply while significantly reducing failure rates and maintenance workload.

3.Comprehensive data support and professional services: The Aipu team provides professional services throughout the entire process from on-site investigation, scheme design to installation and commissioning, and real-time monitoring and analysis of equipment operation data through an intelligent cloud platform, providing strong support for the refined operation of XX Water.

Effect: Multidimensional improvement, dual harvest of economic and social benefits

Significant reduction in energy consumption: Through precise measurement, the overall electricity consumption of the aeration system has decreased by 20% -30% year-on-year, achieving the expected energy-saving goals and directly translating into considerable economic benefits.

More stable and intelligent operation: Variable frequency control makes the dissolved oxygen concentration control of the aeration tank more precise, effectively improving the stability of the sewage treatment process and the guarantee of effluent quality. The high degree of automation of the equipment reduces the labor intensity of the operators.

Reduced maintenance costs: Aipu oil-free screw blower runs smoothly, with low noise and significantly reduced failure rate, saving spare parts costs and maintenance labor costs.

Significant contribution to carbon reduction: Energy conservation means reducing carbon emissions. The successful implementation of this project is expected to help the factory reduce hundreds of tons of carbon emissions annually, demonstrating the social responsibility of green development through practical actions.

Outlook: Deepen cooperation and create a green future together

The project leader of XX Water said, "The cooperation with Aipu is a very successful attempt. Aipu air compressors have brought us tangible benefits with their excellent performance and reliable quality. This renovation is not only an equipment upgrade, but also an innovation in our operating philosophy. In the future, we will promote this successful experience in more factories and stations within the group, and deepen cooperation with excellent national brands like Aipu to jointly promote the sustainable development of the water industry.

The relevant person in charge of Aipu responded by saying, 'We are very honored to provide energy-saving solutions for industry-leading enterprises like XX Water.'. The success of this project once again proves the enormous potential of high-efficiency and energy-saving technologies in industrial applications. Aipu will continue to be committed to technological innovation, providing customers with more competitive products and services, and contributing to the country's' dual carbon 'strategy.